Plastic Coating Technology Trends in new year: From Waterborne Paints to Plasma
Waterborne and UV paints, plasma activation, anti-fingerprint coatings and next-generation soft-touch the technologies shaping the future of plastic painting.
Oven-cured coating · Powder coating · Plastic parts painting
Saro Coating provides oven-cured coating for metal, plastic, polymer and Bakelite parts, with a special focus on painting plastics PP, PE, PA, ABS, PC and Bakelite for industry and home appliances. Every job gets proper surface preparation, clean-booth application and a controlled oven cure matched to the material.
RAL colour palette
RAL 4010
Telemagenta
Tap a colour to preview it on a part
What is oven-cured coating?
Oven-cured coatings are finishes that are baked in an oven after application to form a hard, uniform and durable film. The best-known type is electrostatic powder coating for metal parts: a dry powder of resin, pigment and additives is charged by an electrostatic spray gun and attracted to the grounded part.
The metal part then enters a curing oven where, at around 180–200 °C, the powder melts, flows out and cures into a continuous film. There are no solvents, so VOC emissions are close to zero and overspray can be collected and reused.
Plastic and polymer parts can't take that heat and would deform. They are painted with plastic-specific paints usually two-component (2K) polyurethane, acrylic or waterborne systems cured at low temperature, around 60–80 °C. The key to durability is adhesion: low-energy polymers such as PP and PE are activated by flame or plasma treatment and primed accordingly.
Either way, the result is a uniform surface with excellent resistance to scratches, impact, moisture, chemicals and sunlight.
See the process & specificationsOur services
From a first sample off a new mould to high-volume production we match the coating system to the material and how the part will be used.
Standard oven-cured coating for all kinds of metal parts, in any colour and gloss.
Read moreSandblasting and phosphating for metal; flame, plasma and primers for plastic.
Read moreProduction coating for manufacturers and industrial parts.
Read moreDurable, uniform paint for appliance housings, panels, buttons and covers.
Read morePainting ABS and PC/ABS housings, switches, sockets and control panels.
Read morePainting PP and ABS bumpers, mirror caps, sills and interior trim.
Read moreThe process
A great finish is made before the first spray. Every step is tuned to the material and to the paint manufacturer's specifications.
We review the material (metal, plastic or Bakelite), size, environment and the colour and effect you want, then choose the right paint and pretreatment; new parts get an adhesion test on a sample.
Metal: degreasing, rust and paint removal, sandblasting and, where needed, phosphating. Plastic: washing, removal of mould-release agents, anti-static treatment, flame or plasma activation and an adhesion primer.
Metal parts are powder coated with electrostatic guns; plastic parts are sprayed with plastic-specific paints in a clean, dust-free booth evenly, with no runs or brush marks.
Each part is cured for the right time at a temperature matched to its material from 60 to 200 °C so the coating fully cures and reaches final hardness without warping.
Every layer's thickness is measured, and adhesion (cross-cut test), colour uniformity, gloss and the match to the approved sample are inspected before release.
Once cooled, parts are packed with protective wrapping so they arrive without a scratch.
Colours & effects
Choose your colour by RAL code or your own sample, then pick the effect that gives your product the right look and feel.
Deep, high-shine finish
Modern, glare-free look
Velvety, European standard
Hides flaws, resists scuffs
Metal sparkle on any part
Gloss, matte & Fantachrome
Soft pearlescent shimmer
Changes with viewing angle
Why oven-cured coating
A hard yet flexible film that resists impact, abrasion, scratches, cleaning agents and chipping far better than ordinary paint.
On metal, proper prep and phosphating protect against corrosion; on plastic, one uniform coat hides flow lines, weld lines and colour streaks from moulding.
Powder coating is solvent-free with near-zero VOCs, and plastics can use waterborne, low-VOC paints with an energy-saving low-temperature cure.
Colour matched to RAL, Pantone or a physical sample consistent even across parts made from different materials.
For plastic parts, instead of changing masterbatch and purging the moulding machine for every colour, mould in one base colour and paint in several.
Oven curing shortens drying time, so parts reach your assembly line faster even on high-volume orders.
Applications
FAQ
It's a coating that is baked in an oven after application. On metal, solvent-free electrostatic powder coating cures at around 180–200 °C; on plastic, special paints cure at low temperature. The result is a more uniform and far more durable film than ordinary paint, with better resistance to impact, scratches, moisture and sunlight.
Yes but not with ordinary metal powder coating. Plastic parts are painted with plastic-specific paints such as two-component polyurethane and cured at low temperature, around 60–80 °C, so the part doesn't deform.
Saro Coating paints PP (polypropylene), PE (polyethylene), PA (polyamide/nylon PA6, PA66 and PA46, including 10% and 30% glass-fibre-reinforced grades), ABS, PC (polycarbonate), PC/ABS blends and Bakelite. For other polymers we advise after an adhesion test on a sample.
It depends on surface preparation, the coating and the environment. On metal, with proper blasting or phosphating and an outdoor-grade polyester powder, the finish lasts for years without peeling. On plastic, with surface activation and the right paint system, it won't peel in everyday use; for high-touch surfaces we recommend a scratch-resistant clear coat.
Epoxy offers excellent adhesion and chemical resistance but chalks under sunlight, so it suits indoor and industrial parts. Polyester resists UV and weathering and is the go-to for outdoor metal parts.
Yes. Vacuum metallizing gives plastic parts a gloss chrome, matte chrome or Fantachrome (tinted chrome) finish, sealed with a protective lacquer for durability. Hydrographics in a range of patterns and an anodised look in matte or gloss colours are also available.
Yes. The colour is mixed to your RAL code, Pantone reference or physical sample, and a painted sample is prepared for your approval before production.
Price depends on part size, quantity, material, the preparation and primer needed, number of coats and the effect (e.g. soft-touch, metallic or vacuum metallizing). Send a photo, dimensions, quantity and colour on WhatsApp for an accurate quote.
We take both sampling and high-volume orders and aim for the shortest lead time at the best quality. Exact timing depends on quantity, preparation and colour and is confirmed when you order on WhatsApp.
Saro journal
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Colour is only half the story feel and texture give a plastic part its character. A look at today's most popular plastic paint finishes.
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Send a photo, the material (if known), dimensions, quantity and colour on WhatsApp for a free consultation and quote.